====== Magnetic angle sensors ====== {{ :sensor:mt6816_1.png?180|MT-6816}} A magnetic angle sensor is a contactless electronic device used to measure the rotational position of a shaft or object. It works by detecting the orientation of a magnetic field—usually from a small permanent magnet attached to the rotating part—and converting that physical position into a digital or analog signal. **How It Works** * **The Magnet:** A simple dipole (North/South) magnet is mounted on the end or side of a rotating shaft. * **The Sensing Element:** An integrated circuit (IC) is placed close to the magnet. It uses physical phenomena such as the Hall Effect and magnetoresistance (AMR/GMR/TMR) to detect the direction of magnetic flux lines. * **The Processor:** The sensor’s internal logic calculates the precise angle (0° to 360°) based on the field strength across multiple internal axes and outputs that data via interfaces like SPI, I²C, or PWM. **Technical Comparison of Several Typical Magnetic Angle Sensors** ^Feature^AS5047P^AS5600^MT6701^MT6816^MT6835^TLE5012B| ^Max Resolution|14-bit (SPI)|12-bit (I²C)|14-bit (I²C/SSI)|14-bit (SPI)|21-bit (SPI)|15-bit (SSC/SPI)| ^Interfaces|SPI, ABI, UVW, PWM|I²C, PWM, Analog|I²C, SSI, ABZ, UVW, PWM|SPI, ABZ, UVW, PWM|SPI, ABZ, UVW, PWM|SSC (SPI), IIF, HSM, PWM| ^Max Speed (RPM)|28,000|Low speed (potentiometer)|55,000|25,000|120,000|~10,000+| ^Latency|< 1 µs (DAEC)|High (I2C)|< 5 µs|< 2 µs Ultra-low|Low| ^Accuracy (Typ)|±0.34° at speed|±0.5° (static)|±1.0°|High precision|Micro-level|±1.0°| ^Best For|High-speed BLDC|Contactless Knobs|General Purpose|Standard Robotics|High-end Servo|Automotive/Industrial| **Key Product Highlights** * **ams OSRAM AS5047P:** Noted by experts for its Dynamic Angle Error Compensation (DAEC), which maintains accuracy even at 28,000 RPM. * **ams OSRAM AS5600:** A popular, low-cost choice for contactless potentiometers and battery-powered devices due to its simple I2C interface and low power modes. * **MagnTek MT6701:** Often cited as a superior AS5600 replacement; it offers higher 14-bit resolution and much higher speed support (55k RPM) while remaining affordable. * **MagnTek MT6835:** A high-performance 21-bit sensor that delivers over 2 million steps per revolution, making it ideal for micro-level accuracy in professional robotics. * **Infineon TLE5012B:** Praised for its robustness in extreme environments (-40°C to +150°C) and stable readings under high heat. ==== Common Sensor Types ==== * **Hall Effect Sensors:** The most widely used type. According to Allegro MicroSystems, these are often integrated into single-chip CMOS solutions like the Allegro A33002, making them cost-effective for general motor control and automotive steering. * **Anisotropic Magnetoresistance (AMR):** These sensors, such as the Honeywell HMC1501, are prized for high precision. A key limitation noted by Infineon is that a standard AMR element is unique only over a 180° range, often requiring additional logic or sensors to achieve full 360° detection. * **Giant Magnetoresistance (GMR):** Based on multi-layer thin films, GMR sensors like the Infineon TLE5012B offer a much higher signal-to-noise ratio than Hall sensors. Experts at Alif Sensor highlight that GMR was a Nobel Prize-winning discovery that allowed for extreme miniaturization. * **Tunnel Magnetoresistance (TMR):** The newest and most advanced type. TDK-Micronas states that TMR sensors (e.g., the TDK TAD2141) provide 500 times the output of a Hall element while consuming significantly less power, making them ideal for battery-operated and high-reliability automotive systems. ==== MT-6816 ==== {{ :sensor:mt6816_1.png?180|MT-6816}} The MagnTek MT6816 is a high-speed, 14-bit magnetic angle sensor IC based on advanced //Anisotropic Magnetoresistive// (**AMR**) technology. It is specifically designed to provide absolute 0°–360° angle sensing for high-performance applications like BLDC motor control and robotics. **Core Technical Specifications** According to official technical documents from MagnTek and Novosense, the sensor features the following primary specifications: * **Resolution:** 14-bit absolute angle resolution (16,384 steps per revolution). * **Maximum Speed:** Supports rotation speeds up to 25,000 RPM. * **System Latency:** Ultra-low propagation delay of less than 2 µs. * **Operating Voltage:** 3.0V to 5.5V DC. * **Supply Current:** Typically 10mA. * **Operating Temperature:** Industrial range from -40°C to +125°C. * **Magnetic Flux Density:** Operates within a range of 30 mT to 1,000 mT. **MT-6816 Pinout** ^Pin^Pin Name^Type^Function Description ^1|CSN|Input|Chip Select (Active Low) for SPI communication| ^2|SCK|Input|Serial Clock input for SPI| ^3|SDO|Output|Serial Data Output (MISO) for SPI| ^4|SDI / SDA|I/O|Serial Data Input (MOSI) for 4-wire SPI, or Data I/O for 3-wire SPI| ^5|TEST / PWM|Output|PWM absolute angle output; also used as a factory test pin| ^6|OUT / Z / W|Output|Z-index for ABZ mode, or W phase for UVW mode| ^7|VSS|Power|Ground (0V)| ^8|VDD|Power|Supply Voltage (3.0V to 5.5V)| **Pin Functionality by Mode** The output pins (Pins 5 and 6) and the SPI pins change behavior based on your interface choice: * **SPI Mode:** Uses Pins 1-4 for data transfer. It supports both 3-wire (sharing SDI/SDO) and 4-wire configurations. * **Incremental Mode (ABZ):** Pin 6 provides the Z (Index) pulse, while internal programming determines which pins output the A and B quadrature signals (often multiplexed on the SPI lines when SPI is not active). * **Motor Commutation (UVW):** Pin 6 provides the W phase, replacing traditional Hall effect sensor signals for brushless motors. **Connection Notes** * **Power Supply:** Place a 0.1µF decoupling capacitor as close as possible between VDD (Pin 8) and VSS (Pin 7) to ensure stable readings. * **Magnet Placement:** The magnet should be centered over the SOP-8 package's geometric center for maximum accuracy. * **SPI Settings**: For microcontroller communication, use SPI Mode 3 (CPOL=1, CPHA=1) with MSB first. **Arduino example** To read the 14-bit absolute angle from the MagnTek MT6816 using an Arduino, you use the SPI interface. The sensor requires SPI Mode 3 (CPOL=1, CPHA=1) and a clock speed up to 16MHz. **Arduino Wiring** Connect the MT6816 to your Arduino (e.g., Uno/Nano) as follows: * VDD (Pin 8) → 3.3V or 5V * VSS (Pin 7) → GND * CSN (Pin 1) → D10 (Chip Select) * SCK (Pin 2) → D13 (Serial Clock) * SDO (Pin 3) → D12 (MISO) * SDI (Pin 4) → D11 (MOSI) **Example Sketch** This code initializes the SPI bus and reads the absolute angle from registers 0x03 and 0x04 #include const int CS_PIN = 10; const byte READ_REG_03 = 0x83; // Read command for Register 0x03 void setup() { Serial.begin(115200); pinMode(CS_PIN, OUTPUT); digitalWrite(CS_PIN, HIGH); SPI.begin(); } void loop() { uint16_t angle = readMT6816(); // Convert 14-bit raw value (0-16383) to degrees (0-360) float degrees = (angle * 360.0) / 16384.0; Serial.print("Raw: "); Serial.print(angle); Serial.print(" | Angle: "); Serial.println(degrees); delay(100); } uint16_t readMT6816() { // MT6816 requires SPI Mode 3, MSB first, max 16MHz SPI.beginTransaction(SPISettings(10000000, MSBFIRST, SPI_MODE3)); digitalWrite(CS_PIN, LOW); // Step 1: Send read command for the first register SPI.transfer(READ_REG_03); // Step 2: Read two bytes uint8_t highByte = SPI.transfer(0x00); uint8_t lowByte = SPI.transfer(0x00); digitalWrite(CS_PIN, HIGH); SPI.endTransaction(); // Combine bytes: The 14-bit angle is in highByte and bits [7:2] of lowByte uint16_t rawData = (highByte << 8) | lowByte; uint16_t angle = (rawData & 0x3FFF); // Mask to 14 bits return angle; } **Key Coding Details** * **Register Access:** The absolute angle data is stored in registers 0x03 and 0x04. Sending 0x83 (Read bit + address 0x03) allows you to burst-read both bytes. * **Data Masking:** The sensor provides 14-bit data. The result must be masked with 0x3FFF to remove any parity or error flags stored in the remaining bits. * **Parity Check (Optional):** For high-reliability applications, you can verify the parity bit (typically bit 15) to ensure the data wasn't corrupted during transmission. ==== MT-6835 ==== {{ :sensor:mt6835_1.png?180|MT-6835}} The MagnTek MT6835 is a fourth-generation magnetic angle encoder IC that significantly improves upon the MT6816, offering higher resolution and specialized calibration features. Based on //Anisotropic Magnetoresistive// (**AMR**) technology, it is designed for ultra-high-precision applications such as absolute-value servo motor control and high-speed robotics. **Technical Specifications** According to data from MagnTek and Novosense, the MT6835 features the following core parameters: * **Resolution:** 21-bit absolute angle resolution (over 2 million steps per revolution). * **Maximum Speed:** Supports high-speed rotation up to 120,000 RPM. * **Accuracy (INL):** * **Factory Default:** < ±0.5°. * **After Self-Calibration:** Typical accuracy of ±0.07°. * **With NLC Mode**: Typical accuracy of ±0.02°. * **System Latency:** 2 µs to 10 µs propagation delay. * **Operating Voltage:** 3.0V to 5.5V DC (3.3V to 5.0V typical). * **Operating Temperature:** Industrial range from -40°C to +125°C. **Output Interfaces** The MT6835 provides several independent output modes, making it a versatile replacement for optical encoders: * **SPI:** Standard 4-wire interface supporting up to 16 MHz clock frequency for reading 21-bit angle data. * **Incremental ABZ:** Programmable resolution from 1 to 16,384 lines (pulses per revolution). * **Incremental UVW:** Supports any resolution from 1 to 16 pole pairs. * **PWM:** 12-bit absolute angle output. **MT6835 Pinout** ^Pin^Pin Name^Type^Function Description| ^1|U / CAL|Output/Input|U phase for UVW mode; also used as an Auto-Calibration trigger| ^2|V|Output|V phase for UVW commutation mode| ^3|W|Output|W phase for UVW commutation mode| ^4|VSS|Power|Ground (0V)| ^5|PWM|Output|12-bit Pulse Width Modulation absolute angle output| ^6|A|Output|A channel for incremental ABZ quadrature mode| ^7|B|Output|B channel for incremental ABZ quadrature mode| ^8|Z|Output|Z (Index) pulse for incremental ABZ mode| ^9|MISO|Output|Master In Slave Out for SPI communication (4-wire)| ^10|MOSI|Input|Master Out Slave In for SPI communication (4-wire)| ^11|SCK|Input|Serial Clock for SPI (up to 16MHz)| ^12|CSN|Input|Chip Select (Active Low) for SPI| ^13|VDD|Power|Supply Voltage (3.0V to 5.5V)| ^14|VOUT|Power|Internal LDO output (typically connected to a decoupling capacitor)| ^15|NC|—|No Internal Connection (Leave floating)| ^16|NC|—|No Internal Connection (Leave floating)| **Key Hardware Considerations** * **Decoupling:** It is critical to place a 100 nF (0.1 µF) capacitor between VDD (Pin 13) and VSS (Pin 4), and another capacitor on the VOUT (Pin 14) pin, for internal voltage stability. * **Calibration Pin:** Pin 1 (CAL) can be used to trigger the built-in self-calibration routine, which is unique to the MT6835 and improves its accuracy to ±0.07°. * **Independent Outputs:** Unlike the MT6816, which often shares pins, the MT6835 allows you to use SPI and ABZ/UVW outputs simultaneously without pin multiplexing conflicts. **MT-6835 Arduino example code** To read the 21-bit absolute angle from the MT6835, you must use the SPI interface. Because 21 bits exceed a standard 16-bit integer, you will need to store the data in a //uint32_t//. **Wiring (MT-6835 to Arduino)** * VDD (Pin 13) → 3.3V or 5V * VSS (Pin 4) → GND * CSN (Pin 12) → D10 * SCK (Pin 11) → D13 * MISO (Pin 9) → D12 * MOSI (Pin 10) → D11 **Example code** The MT6835 stores its 21-bit angle across three registers starting at 0x03. #include const int CS_PIN = 10; const byte READ_CMD = 0x83; // Read bit (0x80) + Register address (0x03) void setup() { Serial.begin(115200); pinMode(CS_PIN, OUTPUT); digitalWrite(CS_PIN, HIGH); SPI.begin(); } void loop() { uint32_t rawAngle = readMT6835(); // Convert 21-bit (0 to 2,097,151) to degrees float degrees = (rawAngle * 360.0) / 2097152.0; Serial.print("21-bit Raw: "); Serial.print(rawAngle); Serial.print(" | Angle: "); Serial.println(degrees, 4); // 4 decimal places for precision delay(50); } uint32_t readMT6835() { // MT6835 SPI: Mode 3, MSB first, up to 16MHz SPI.beginTransaction(SPISettings(8000000, MSBFIRST, SPI_MODE3)); digitalWrite(CS_PIN, LOW); SPI.transfer(READ_CMD); uint32_t b1 = SPI.transfer(0x00); // Bits 20-13 uint32_t b2 = SPI.transfer(0x00); // Bits 12-5 uint32_t b3 = SPI.transfer(0x00); // Bits 4-0 + Status bits digitalWrite(CS_PIN, HIGH); SPI.endTransaction(); // Combine the bytes: // The 21-bit angle is packed into the 24 bits of data returned. // Format: [Byte1: 8 bits][Byte2: 8 bits][Byte3: 5 bits + 3 status bits] uint32_t combined = (b1 << 16) | (b2 << 8) | b3; uint32_t angle = combined >> 3; // Shift right by 3 to remove status bits return angle; } **Critical Implementation Details** * **Bit Packing:** The sensor returns 3 bytes (24 bits). The top 21 bits are the angle, while the bottom 3 bits are status flags (like No-Magnet or Over-speed errors). * **SPI Mode:** Like its predecessor, the MT6835 uses SPI Mode 3. If you get oscillating or "garbage" data, double-check your CPOL/CPHA settings. * **High Resolution:** Because 21-bit resolution is extremely sensitive (0.00017° per step), even tiny vibrations or magnetic noise will cause the last few digits to flicker. ===== Sensor topics on lamaPLC ===== {{topic>sensor}} \\ \\ {{tag>magnetic_angle_sensor magnetic_flux sensor SPI I2C PWM communication modul AS5047P AS5600 MT6701 MT6816 MT6835 TLE5012B AMR GMR TMR Anisotropic_Magnetoresistive}} \\ This page has been accessed for: Today: {{counter|today}}, Until now: {{counter|total}}